After nearly 20 years of operation and development, China tianqu group has become a large group enterprise integrating real estate, aluminum profiles, aluminum templates, doors and Windows, curtain walls, new energy, trade city, five-star hotels, etc., with more than 10 subsidiaries under its jurisdictionTianqu aluminum mold business covers aluminum mold research and development, design, production, sales, leasing, installation guidance and old plate renovation. At present, zaozhuang city in shandong province has a factory (covers an area of 150 mu, with an annual capacity of 300,000 square meters), zaozhuang city two factory (covers an area of 200 mu, with an annual capacity of 400,000 square meters), Qingdao factory (covers an area of 150 mu, with an annual capacity of 300,000 square meters, mainly radiation around Qingdao and overseas projects) three production bases.
Why Choose Us
High Quality Products
More than 90% of the global aluminum template enterprises are using 6061-t6 aluminum profiles, Tianqu aluminum mold is using self-developed high-strength aluminum alloy profiles.
Our Certificate
The enterprise has passed ISO9001 quality management system certification, the enterprise has been awarded AAA level credit certification, and has more than 40 patents, general manager Ni zuliang was awarded the "good faith entrepreneur" honorary title.
Our Service
Design technical support,Template pre-assembly support,TTechnical guidance and support,TMaterial supply support.
One-stop Solution
Tianqu aluminum mold business covers aluminum mold research and development, design, production, sales, leasing, installation guidance and old plate renovation.
Aluminum For Molds can adapt to the construction needs of special shapes such as irregular and curved surfaces, offering greater design flexibility. This enables the creation of unique and innovative structures that may not be feasible with traditional templates. Aluminum For Molds meets the design requirements of various special structures of buildings, expanding the possibilities of architectural design.
Wall Formwork is a crucial component within the aluminum formwork system, specifically designed for concrete wall pouring construction, ensuring the geometric shape, dimensional accuracy, and surface smoothness of the walls. Below is a detailed introduction to wall formwork:
The demountable aluminum formwork system, leveraging its modular, standardized, and easily disassemblable attributes, not only substantially enhances efficiency and convenience in building construction but also demonstrates significant specialized advantages in design optimization, quality control, cost management, safety, and environmental protection. It powerfully drives the industrialization, refinement, and greening of the construction sector.
The Aluminum Formwork Screw System
The Aluminum Formwork screw system is a more traditional way in the construction of aluminum mold. In this system, the screws are usually made of high-strength steel, and the aluminum forms are tightly held together by a threaded connection. The double pipe steel back is attached for reinforcement, and the overall stability is good. During the installation process
Aluminum Formwork Super High-Rise Screw System
Aluminum formwork super high-rise screw system is an advanced formwork support system widely used in the construction of super tall buildings. The system is mainly composed of a high-strength screw and a matching nut, a backing plate and other components. It has many significant advantages: in terms of structural stability, it can provide reliable support for the concrete pouring of super tall buildings, ensure the stability of the formwork system during the construction process
The Aluminum Formwork Pull System
The Aluminum Formwork pull system is a more advanced connection method. It is mainly composed of a pull piece and a connecting piece, and the adjacent aluminum template is fixed together through the pull knot action of the pull piece. Compared with the screw system, the installation and disassembly of the drawing system is faster and more convenient, which greatly improves the construction efficiency.
Wall Slab Column Formwork System
Wall Slab Column Formwork System constitutes a pivotal constituent within the aluminum formwork system, tailored explicitly for the construction of concrete walls, guaranteeing their geometric integrity, dimensional precision, and surface evenness.
Aluminium stair formwork refer to the precast formwork system made of aluminum alloy materials to pour concrete stairs in building construction. This construction method has the characteristics of high efficiency, accuracy, environmental protection and reusable, especially suitable for high-rise residential buildings, commercial buildings and other projects with high construction speed and engineering quality requirements.
The strength of Die cast aluminum mold is very good. Even under great lateral pressure, it can still maintain the perpendicularity and stability of the wall, effectively preventing the wall from tilting or deformation.In high-rise buildings
What is Light Aluminum panels Formwork
Light Aluminum panelsk is a specialized subcategory within the broader family of aluminum formwork systems, designed and developed specifically to reduce weight, enhance construction efficiency, and adapt to specific construction conditions. These templates inherit the general advantages of aluminum formwork systems while significantly reducing the weight of individual panels through material optimization, structural design innovations, and production processes.
Benefits of Light Aluminum panels
Weight Reduction
Light Aluminum panels weighs significantly less than regular aluminum formwork (typically around 30 kg/m²), with some models even dropping below 20 kg/m², greatly reducing manual handling burdens, accelerating on-site construction efficiency, and being particularly suitable for high-rise buildings, confined spaces, or sites without large machinery assistance.
Adaptability
For special structures (such as irregular walls, curved buildings, or complex nodes) or projects with strict weight limitations (e.g., building renovations, bridge construction, temporary supports), lightweight aluminum formwork offers superior adaptability due to its low weight and high flexibility, better fulfilling design requirements and site-specific conditions.
Ease of Installation
The lightweight nature of these templates makes individual panels easier to handle and install, requiring less effort and resulting in faster assembly and disassembly times, reducing labor costs and overall construction duration.
Energy Efficiency and Sustainability
In addition to reducing transportation energy consumption, lightweight aluminum formwork also decreases the labor and resources needed during construction, contributing to lower carbon emissions and improved energy efficiency.
Differences Between Light Aluminum panels and Timber Formwork
Construction Time
Light Aluminum panels is known for its speed and efficiency, enabling faster construction progress compared to timber formwork. The interlocking panels and easy assembly process of aluminium formwork save significant time during the construction phase.
Reusability
Light Aluminum panels is highly reusable, offering a cost-effective solution for multiple projects. Timber formwork, on the other hand, may have limited reuse potential due to wear and tear, especially in high-stress areas.
Maintenance and Storage
Light Aluminum panels requires minimal maintenance and can be stored easily due to its lightweight nature. Timber formwork, however, needs regular maintenance, such as cleaning, treating, and storing in a dry environment to prevent rot and deterioration.
High-Rise and Super High-Rise Buildings
Particularly where tower cranes are unavailable or have limited reach, lightweight templates facilitate rapid manual transport and installation.
Renovation Projects and Confined Space Construction
Such as urban center renovations, underground space works, etc., lightweight aluminum formwork eases worker strain and adapts well to complex environments.
Temporary Supports and Protection Systems
Like scaffolding, temporary enclosures, safety netting, etc., lightweight aluminum formwork, due to its ease of installation, removal, and reusability, serves as an ideal material choice.
Special Structures and Complex Shapes
Including curved walls, unconventional buildings, intricate nodes, etc., lightweight formwork can flexibly accommodate non-linear designs, ensuring precise concrete pouring.
Panels
Aluminium formwork systems comprise sturdy panels that serve as the primary building blocks for creating formwork. These panels, typically made from high-grade aluminium alloys, come in various sizes and configurations. They feature precision-machined edges and interlocking mechanisms, allowing for easy assembly and disassembly. The panels are designed to withstand the pressure exerted by poured concrete and provide a smooth surface finish.
Beams
Beams in aluminium formwork systems are load-bearing elements that support the panels and transfer the weight of the concrete and other structural loads to the supports or props. These beams are usually made of aluminium or aluminum alloy, providing strength and stability to the formwork. They come in different shapes and sizes to accommodate varying construction requirements and are often designed with grooves or connectors to facilitate easy attachment to the panels.
Props
Props, also known as struts or supports, are essential components used to provide additional support and stability to the formwork system. They help distribute the load evenly and prevent any deformation or displacement of the formwork during the concrete pouring and curing process. Aluminium props are adjustable in height, allowing for flexibility in accommodating different slab thicknesses and structural heights.
Connectors and Accessories
Connectors and accessories complement the formwork system by ensuring proper alignment, stability, and ease of assembly. These include pins, clamps, wedges, and bolts designed to securely interlock panels and beams, maintaining the structural integrity of the formwork during concrete placement. Additionally, accessories like handles, ladders, and safety features enhance the usability and safety of the system for construction workers.
How to Choose Light Aluminum panels
Application
While you are building a house or a wall or anything for that matter, you don't need just concrete. You need to create and build a structure and make it stable as well. And this is where comes the need to the lightweight aluminum formwork that will not only give structure to the house or wall but will also stabilize them. The strength and the quality of the formworks matter a lot as they are needed in construction. If the quality is not good enough, the construction will be faulty and not smooth. These lightweight aluminum formwork provide stability for the rcc and load-bearing as well. It is also essential for multi-story buildings. There are also more applications to it, but most of all, it is an efficient means in the construction industry and also adds efficiency. You will also find out the excellence and the fantastic building concrete structure with these lightweight aluminum formwork.
Cost
If you are looking for a cost-effective solution along with the excellent quality, you can find out many lightweight aluminum formwork manufacturers in china. These manufacturers can help you online where you can find out the lightweight aluminum formwork features and cost that will be suitable for you. The cost also depends on the quality and strength. The material of the lightweight aluminum formwork also plays an important role.
Type
While you are looking for the lightweight aluminum formwork, you need to know what type of formwork you need. You can search for the beam formwork, flat formwork, and corner formwork as per your needs. If you have finally decided to find the best option available for the lightweight aluminum formwork, you need to look for the opportunities as well; you can find out the finest lightweight aluminum formwork from goldapple that is one of the perfect choice available. We are one of the largest and leading aluminium profiles manufacturers and suppliers from china which could provide several high-quality aluminium profiles. They not only ensure the best quality but amazing manufacturing process and material as well.
Light Aluminum panels Onsite Instructions
Reserve the material stacking site in advance and do not transfer the formwork casually
The packing shall be hoisted to the designated place according to the site management and the sequence of hoisting and packing prepared after unpacking. This can effectively solve the problem of huddling and misplacing, and greatly reduce the risk of panel loss.
Strictly follow the sequence of unpacking the formwork components
The aluminum formwork is unpacked in accordance with the installation sequence. The components not in this process are not allowed to be unpacked until other components are completely assembled. After unpacking, the boards shall be stacked following the installation code. The panels shall be prepared to be coated with demoulding agent upward and installed in place in time.
Do not disrupt the sequence of component installation
Sequence: wall & column formwork -- Lower bay window -- Beam and upper bay window –Slab panel -- Staircase -- K board and hanging mold.The embedded parts have been positioned on the aluminum formwork panel with holes before panel assembly, if the installation process is not strictly in accordance with the order and direction of the standard plate, it will lead to the deviation of position of embedded parts after the completion of the assembly, resulting in the rework of panel assembly.
How to Maintain Light Aluminum panels
Know the difference between release agents and coatings
Release agents and coatings can affect forms and concrete differently, so select a release agent keeping mind its influence on the finished concrete surface. For example, some release agents including waxes or silicones should not be used where the concrete is to be painted.Plywood form coatings, such as lacquers, resin, or plastic base compounds sometimes are used to form a hard, dry, water-resistant film on plywood forms. Usually, the field-applied coatings reduce the need for application of release agents between pours and result in greater reuse.
Patch and repair forms
On prefabricated forms, plywood panel faces (when the grade is suitable) may be reversed if damaged. Tie holes may be patched with metal plates, plugs, or plastic materials. Nails should be removed and holes filled with patching plaster, plastic wood, or other materials.
Handle and store forms properly
Be carful to prevent panel chipping, denting, and corner damage during handling. Panels should never be dropped. Forms should be carefully piled flat, face to face and back to back. Forms should be cleaned immediately after stripping and can be solid-stacked or stacked in small packages with faces together.Hairline cracks or splits may occur in the face ply. These "checks" may be more pronounced after repeated use of the form. Checks do not mean the plywood is delaminating. Form maintenance, including careful storage to assure slow drying, will minimize face checking.
Consider the effects of admixtures and chemicals
Many admixtures and pozzolans increase the abrasiveness or alkalinity of the concrete. While wood and phenolic overlays resist alkaline solutions and abrasion, some admixtures may significantly decrease the lifespan of a concrete-forming panel.There's much to consider when it comes to proper upkeep and maintenance of concrete forms. But following these tips will ensure the best life and use of forms project after project.
Material Selection
Employ lighter aluminum alloys containing elements such as magnesium or manganese, or optimize alloy compositions and heat treatment processes to increase material strength and rigidity while maintaining sufficient load-bearing capacity despite weight reduction.
Structural Optimization
Utilize thin-wall designs, hollow structures, and strategically placed reinforcement ribs to distribute materials efficiently, minimizing weight while ensuring overall stability and stiffness of the formwork. Some areas may incorporate composite materials or lightweight fillers to further reduce weight.
Connection Improvements
Develop more compact and lightweight connection components and fastening systems, such as self-locking connectors, pre-embedded bolts, or magnetic fixing devices, simplifying template assembly and reducing additional weight.
Modularity and Standardization
Implement highly modular designs, increasing versatility and reducing the number of non-standard parts, enabling rapid on-site assembly and flexible adjustments. Simultaneously, maintain precision inter-panel fit through standardized production processes and dimensions, ensuring high construction accuracy.
Our Factory
After nearly 20 years of operation and development, China tianqu group has become a large group enterprise integrating real estate, aluminum profiles, aluminum templates, doors and Windows, curtain walls, new energy, trade city, five-star hotels, etc., with more than 10 subsidiaries under its jurisdictionTianqu aluminum mold business covers aluminum mold research and development, design, production, sales, leasing, installation guidance and old plate renovation. At present, zaozhuang city in shandong province has a factory (covers an area of 150 mu, with an annual capacity of 300,000 square meters), zaozhuang city two factory (covers an area of 200 mu, with an annual capacity of 400,000 square meters), Qingdao factory (covers an area of 150 mu, with an annual capacity of 300,000 square meters, mainly radiation around Qingdao and overseas projects) three production bases.
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