After nearly 20 years of operation and development, China tianqu group has become a large group enterprise integrating real estate, aluminum profiles, aluminum templates, doors and Windows, curtain walls, new energy, trade city, five-star hotels, etc., with more than 10 subsidiaries under its jurisdictionTianqu aluminum mold business covers aluminum mold research and development, design, production, sales, leasing, installation guidance and old plate renovation. At present, zaozhuang city in shandong province has a factory (covers an area of 150 mu, with an annual capacity of 300,000 square meters), zaozhuang city two factory (covers an area of 200 mu, with an annual capacity of 400,000 square meters), Qingdao factory (covers an area of 150 mu, with an annual capacity of 300,000 square meters, mainly radiation around Qingdao and overseas projects) three production bases.
Why Choose Us
High Quality Products
More than 90% of the global aluminum template enterprises are using 6061-t6 aluminum profiles, Tianqu aluminum mold is using self-developed high-strength aluminum alloy profiles.
Our Certificate
The enterprise has passed ISO9001 quality management system certification, the enterprise has been awarded AAA level credit certification, and has more than 40 patents, general manager Ni zuliang was awarded the "good faith entrepreneur" honorary title.
Our Service
Design technical support,Template pre-assembly support,TTechnical guidance and support,TMaterial supply support.
One-stop Solution
Tianqu aluminum mold business covers aluminum mold research and development, design, production, sales, leasing, installation guidance and old plate renovation.
The Aluminum Formwork Screw System
The Aluminum Formwork screw system is a more traditional way in the construction of aluminum mold. In this system, the screws are usually made of high-strength steel, and the aluminum forms are tightly held together by a threaded connection. The double pipe steel back is attached for reinforcement, and the overall stability is good. During the installation process
Aluminum Formwork Super High-Rise Screw System
Aluminum formwork super high-rise screw system is an advanced formwork support system widely used in the construction of super tall buildings. The system is mainly composed of a high-strength screw and a matching nut, a backing plate and other components. It has many significant advantages: In terms of structural stability, it can provide reliable support for the concrete pouring of super tall buildings, ensure the stability of the formwork system during the construction process
The demountable aluminum formwork system, leveraging its modular, standardized, and easily disassemblable attributes, not only substantially enhances efficiency and convenience in building construction but also demonstrates significant specialized advantages in design optimization, quality control, cost management, safety, and environmental protection. It powerfully drives the industrialization, refinement, and greening of the construction sector.
The Aluminum Formwork Pull System
The Aluminum Formwork pull system is a more advanced connection method. It is mainly composed of a pull piece and a connecting piece, and the adjacent aluminum template is fixed together through the pull knot action of the pull piece. Compared with the screw system, the installation and disassembly of the drawing system is faster and more convenient, which greatly improves the construction efficiency.
Aluminum For Molds can adapt to the construction needs of special shapes such as irregular and curved surfaces, offering greater design flexibility. This enables the creation of unique and innovative structures that may not be feasible with traditional templates. Aluminum For Molds meets the design requirements of various special structures of buildings, expanding the possibilities of architectural design.
Wall Formwork is a crucial component within the aluminum formwork system, specifically designed for concrete wall pouring construction, ensuring the geometric shape, dimensional accuracy, and surface smoothness of the walls. Below is a detailed introduction to wall formwork:
Wall Slab Column Formwork System
Wall Slab Column Formwork System constitutes a pivotal constituent within the aluminum formwork system, tailored explicitly for the construction of concrete walls, guaranteeing their geometric integrity, dimensional precision, and surface evenness.
Aluminium stair formwork refer to the precast formwork system made of aluminum alloy materials to pour concrete stairs in building construction. This construction method has the characteristics of high efficiency, accuracy, environmental protection and reusable, especially suitable for high-rise residential buildings, commercial buildings and other projects with high construction speed and engineering quality requirements.
The strength of Die cast aluminum mold is very good. Even under great lateral pressure, it can still maintain the perpendicularity and stability of the wall, effectively preventing the wall from tilting or deformation.In high-rise buildings
Deck panel is the key component of the aluminum formwork system, which is dedicated to the concrete deck panel construction. With its precise design and processing, seamless splicing and positioning, and high-strength support system, aluminum formwork ensures high geometric accuracy of the concrete deck panel. Through the material characteristics of the template itself and scientific template design, to achieve high quality surface quality; Relying on modular design, early dismantling technology, high reuse rate and standardized construction process, the construction speed is greatly improved. These characteristics make aluminum deck panel formwork highly favored in modern building construction, especially in the pursuit of efficient, high-quality and environmentally friendly projects show significant advantages.
Benefits of Deck Panel
High strength-to-weight ratio
One of the primary advantages of Deck Panel is its exceptional strength-to-weight ratio. Metal deck panels offer impressive load-carrying capacities while remaining relatively lightweight.
Speed of construction
Deck Panel prefabricated nature accelerates the construction process significantly. The panels are manufactured off-site to precise specifications and easily interlock during installation, streamlining the construction process.
Fire resistance and safety
Safety is a top priority in construction, especially in high-rise buildings and industrial facilities. Metal roof decking is inherently fire-resistant, providing an added layer of safety to the structure and its occupants.
Durability and longevity
Steel and aluminum Deck Panel materials are known for their durability and resistance to corrosion. These properties make Deck Panel highly suitable for use in various environmental conditions, including coastal or humid regions.
Sustainability and green building practices
Deck Panel aligns with sustainability goals in the construction industry. It is a recyclable material, contributing to reduced environmental impact and promoting green building practices. Additionally, the lightweight nature of Deck Panel can lead to reduced material consumption in the supporting structure, further minimizing the project's carbon footprint.
Versatility in design and application
Deck Panel comes in various profiles, thicknesses, and sizes, offering design flexibility to architects and engineers. Its adaptability allows for creative and innovative construction solutions, making it suitable for a wide range of applications and projects.
Types of Deck Panel
Steel decking
Steel decking is the most prevalent and widely used type of metal decking material. It is manufactured from high-strength cold rolled steel and comes in galvanized or painted finishes, increasing its resistance to corrosion and wear. For extremely corrosive environments, stainless steel finish is available.
Aluminum decking
Aluminum decking is valued for its lightweight nature, making it an ideal option for projects where weight reduction is critical. Although not as strong as steel, aluminum decking offers sufficient strength for many building applications.
Metal decking vs wood and concrete
Wood has been a traditional building material for centuries. While it provides a natural aesthetic and is readily available, it has some limitations in terms of strength and durability. Wood beams with subfloor panels are typically used for floors in residential houses and small buildings where the load requirement is lighter than commercial and industrial building loads. Open web wood joists can be used in some commercial settings to provide greater load capacity and longer spanning. However, as the load capacity and floor area increases, stronger material like steel and concrete becomes more efficient.
Commercial construction
In the realm of commercial construction, Deck Panel plays a vital role, especially in high-rise buildings. Metal form (as well as composite) floor deck serves as a formwork system during the construction process, providing temporary support for concrete slabs. The corrugated or ribbed design of metal deck panels enhances the lateral support and stability of the structure. As each floor is completed, the Deck Panel remains in place to become a permanent part of the building's structure, contributing to its overall strength and stability.
Industrial construction
In the industrial sector, Deck Panel decking finds extensive application in facilities such as warehouses, manufacturing plants, and distribution centers. These spaces require durable and strong flooring solutions to withstand heavy loads, machinery, and constant movement of goods. Deck Panel fulfills these requirements, providing a solid working platform that can support heavy equipment and machinery, while also withstanding the wear and tear associated with industrial operations.
Infrastructure projects
Deck Panel also finds applications in infrastructure projects, such as bridges and transportation structures. In these projects, Deck Panel is used to create the formwork for concrete decks, providing a durable and stable base for the construction of these critical transportation links.
Components of Deck Panel
Decking Boards
Decking boards are the "cherries" on your deck in the sense that they're the primary material to make up the deck. Without them, your deck would be just a frame with no purpose.Typically, decking boards are made with traditional wood, but composite decking boards are making rounds worldwide as a long-lasting and low-maintenance decking solution. Deck board installation should be optimal to ensure overall deck longevity.
Fasteners
Fasteners are a type of hardware that is used to attach the boards to the joists and bridging. A fastener can be a simple rust-resistant screw or nail or hidden stainless steel clips that ensure a uniform and presentable look.Fasteners must be installed optimally to ensure the boards are cohesive and stable as people walk over the deck.
Drainage
An important part of a deck to ensure a long-lasting deck structure is a drainage system, which is included in a deck's installation to ensure water doesn't pool in the decks and cause considerable damage, especially for traditional wooden decks.An example of a simple decking drainage system is to ensure sufficient spacing between the deck boards to let water flow beneath or to add a sloping design to direct water away from the deck boards.
Hardness
Many customers are very concerned when purchasing aluminum, and the hardness is directly related to the chemical composition of the alloy. Secondly, different states also have a greater impact. From the point of view of the hardness that can be achieved, the 7 series, the 2 series, the 4 series, the 6 series, the 5 series, the 3 series, and the 1 series decrease in turn.
Strength
The strength of deck panel is an important factor to be considered in product design, especially when aluminum alloy components are used as components, appropriate alloys should be selected according to the pressure they are subjected to. Pure aluminum has low strength, while 2-series and 7-series heat-treated alloys have higher strength, and there is a certain corresponding relationship between hardness and strength.
Corrosion Resistance
The corrosion resistance of deck panel includes chemical corrosion, stress corrosion resistance and other properties. Generally speaking, 1 series pure aluminum has higher corrosion resistance, 5 series performs well, followed by 3 series and 6 series, and 2 series and 7 series are poor. The selection principle of corrosion resistance should be determined according to its application. High-strength alloys are used in corrosive environments, and various anti-corrosion composite materials must be used.
Processability
The processing performance of deck panel includes formability and cutting performance. Because the formability is related to the state, after selecting the aluminum alloy grade, it is also necessary to consider the strength range of various states. Usually, materials with high strength are not easy to form. For bending, drawing, deep drawing and other forming processes of aluminum, the formability of the material in the annealed state is good, on the contrary, the formability of the material in the heat treatment state is poor.
Ways to Attach Deck Panel
Welding
Deck panel has traditionally been attached with a welding process. Welding creates a very strong attachment between deck panel panels, penetrating into supporting beams or joists. The total welding process typically takes 3 to 6 seconds, but it may take longer if it is being used on a thicker deck material or multiple decks at the same time.while welding is a reliable choice for attaching deck panel, it requires a certain experience level that is more difficult and time-consuming to achieve. Additionally, it requires very careful inspection to ensure that it has been performed correctly.
Fastening Screws
Screws can be used to fasten supporting deck panel and deck panel sidelaps. There are three sizes of screw, #10, #12, and #14. #10 screws are usually used for sidelap attachment, and the large #12 and #14 screws are usually used for support fastening.fastening screws are installed using a torque-controlled drill, which have been created specifically to ensure proper installation without stripping the screw.. The length of the drill point will depend on the thickness of the deck panel panels that need to be connected.screws do not require as much skill as welding, so they can be a cheaper option for attaching certain kinds of deck panel.
Power Actuated Fasteners
A power actuated fastener (paf) looks like a short nail. Pafs is driven into a supporting deck panel structure using either a powder cartridge or pneumatic pressure. The paf then penetrates through the deck panel layer, fusing the fastener shank to the base steel supports.the amount of force needed to properly use a paf will depend on the strength and thickness of the deck panel. To ensure the best results, you should consult the manufacturer's instructions, set the power regulation on your installation tools, and perform trial fastening before the actual process.
How to Maintain Deck Panel
Storage environment and precautions
During storage, the floor decking should avoid direct exposure to sunlight and humid environments to avoid deformation and corrosion of the formwork. It is recommended to store the aluminum formwork in a dry, ventilated, and cool place, and take necessary dust prevention measures. At the same time, during transportation, violent vibrations and collisions should be avoided to avoid damage to the formwork and accessories.
Repair damaged and worn parts
Damaged and worn parts of the floor decking aluminum formwork during use should be repaired in time. When repairing, appropriate repair materials and tools should be selected and repaired in accordance with the operating procedures. It is recommended to thoroughly clean and inspect the damaged and worn parts before repair to ensure the quality and safety of the repair.
Regular maintenance and maintenance
In order to extend the service life of the floor decking, it is recommended to perform regular maintenance and maintenance. Specifically, it includes: Regularly checking whether the surface of the formwork is damaged, deformed, rusted, etc.; Checking whether the accessories are complete and intact; Checking whether there are abnormal sounds or vibrations during installation and disassembly; Regularly cleaning the surface of the formwork, etc.
Strengthen operator training
Operators are one of the key factors in using floor decking. In order to improve the skill level of operators, it is recommended to strengthen training so that they can master the correct use, installation and disassembly methods, understand the performance and characteristics of aluminum molds, and better play the advantages of aluminum molds.
Our Factory
After nearly 20 years of operation and development, China tianqu group has become a large group enterprise integrating real estate, aluminum profiles, aluminum templates, doors and Windows, curtain walls, new energy, trade city, five-star hotels, etc., with more than 10 subsidiaries under its jurisdictionTianqu aluminum mold business covers aluminum mold research and development, design, production, sales, leasing, installation guidance and old plate renovation. At present, zaozhuang city in shandong province has a factory (covers an area of 150 mu, with an annual capacity of 300,000 square meters), zaozhuang city two factory (covers an area of 200 mu, with an annual capacity of 400,000 square meters), Qingdao factory (covers an area of 150 mu, with an annual capacity of 300,000 square meters, mainly radiation around Qingdao and overseas projects) three production bases.
certificate
FAQ
Hot Tags: deck panel, China deck panel manufacturers, suppliers, factory
