Deck Panel

Deck panel is the key component of the aluminum formwork system, which is dedicated to the concrete deck panel construction. With its precise design and processing, seamless splicing and positioning, and high-strength support system, aluminum formwork ensures high geometric accuracy of the concrete deck panel. Through the material characteristics of the template itself and scientific template design, to achieve high quality surface quality; Relying on modular design, early dismantling technology, high reuse rate and standardized construction process, the construction speed is greatly improved. These characteristics make aluminum deck panel formwork highly favored in modern building construction, especially in the pursuit of efficient, high-quality and environmentally friendly projects show significant advantages.

1. High geometric accuracy

Accurate design and processing: The aluminum mold deck panel formwork is designed precisely based on the building deck panel design drawings to ensure that the size and shape of the formwork are fully consistent with the actual deck panel. In the factory production environment, the formwork adopts advanced numerical control equipment for precision machining to ensure that the dimensional error of the formwork is minimal, laying a solid foundation for the geometric accuracy of the concrete deck panel.

Seamless splicing and positioning: The templates are seamlessly splicing through a preset connection system (such as pins, bolts, buckles, etc.), with precision positioning devices and measuring tools to ensure that the installation position of the templates on the construction site is accurate. The preset positions of the holes and slots of the embedded parts on the template are accurate, which facilitates the accurate installation of the corresponding facilities at one time and avoids later adjustment.

Stiffness and support system: The aluminum formwork system is usually equipped with a special support system, such as early removal support frame, special steel beam, etc., to ensure that the formwork maintains sufficient stiffness when the concrete is poured, effectively resisting load and vibration, preventing the formwork from deformation, so as to ensure the levelness and flatness of the deck panel.

2.High surface quality

High flatness: The surface of the aluminum formwork panel is extremely smooth, and the splicing between the formwork is tight, and the poured concrete deck panel surface is almost without joints, which significantly reduces the surface bumps and wrong platforms that may be caused by the traditional wood formwork. This eliminates the need for extensive plastering and leveling of the deck panel, and can even be used directly as a finishing layer, significantly improving the overall beauty of the building and the efficiency of interior decoration.

High surface finish: the aluminum alloy template material is smooth, after the concrete demoulding, the deck panel surface is not easy to adhere to the template material, and is not easy to produce bubbles, sand holes, pockmarked surface and other defects. The concrete surface presents a fine, uniform texture, without excessive grinding or repair, saving post-processing costs.

Embedded parts and finish compatibility: aluminum mold deck panel template design fully considered the installation requirements of embedded parts and finishing materials, reserved holes accurate, to avoid deck panel surface damage or installation difficulties caused by the positioning deviation of embedded parts, to ensure the integrity and beauty of the deck panel surface.

3. Efficient construction speed

Modular design: The aluminum mold deck panel template adopts modular design, the size of each part is standardized and the versatility is strong, and the construction site only needs to be assembled quickly according to the design drawings, which greatly reduces the time of template production and installation. The simple and reliable connection between the formwork is quickly fixed, eliminating the need for complex woodworking operations and significantly improving construction efficiency.

Application of early demolition technology: The aluminum mold system generally adopts early demolition technology, that is, part of the non-load-bearing formwork can be removed after the concrete reaches a certain strength, such as early dismantling of the support frame, while the deck panel formwork remains supported. This method does not affect the subsequent maintenance of concrete, and can release the formwork resources in advance, greatly speeding up the construction progress.

High reuse rate: Aluminum alloy formwork is resistant to wear and corrosion and can be reused hundreds of times after proper maintenance. The high turnover rate of formwork reduces the frequency of formwork acquisition and replacement, avoiding the waste of resources and construction delays caused by frequent production and abandonment of traditional formwork.

Standardized construction process: aluminum mold construction has a mature standardized process, including template installation, concrete pouring, template removal, template cleaning, template storage and other links, each link has a clear operating procedures and quality control points, to ensure the efficiency and standardization of the construction process.

At present, Tianqu aluminum mold has established a good cooperative relationship with more than 60 domestic large housing enterprises, general contracting units and labor service companies. Overseas projects are distributed in India, Mexico, Philippines, Malaysia, Vietnam and other countries.

Hot Tags: deck panel, China deck panel manufacturers, suppliers, factory